Autonomous maintenance for operators is the independent maintenance that is carried out by the operators. These operators themselves maintain the machines without the help of dedicated maintenance technicians. Total productive maintenance or TPM is much like TQM or total quality management where this concept is the core. Shopfloor series books can give you a guide to this principle. But, the concept of TPM will give more responsibility and authority to the operators in comparison to TQM. It releases the technical personnel to do more improvement in the works. You can easily buy standards online in India.
Cleaning and inspection during maintenance.
For the autonomous maintenance, this is the first stage to begin with a similar purpose like a shine stage. Operators remove all the dirt and grime from the machines. This uncovers and highlights any problems within the machine and it is not meant for the perfection. The machine needs to be taken out of production. For this all the fluids are to be drained and covers are to be removed. It is done so that every part of the machine is cleaned and inspected. The grime of past years has to be removed and the machine has to be brought back to how it was when it was first purchased. A thorough inspection further reveals each and every damage or wear of the machine. The cleaning and inspection should be done by the operators and maintenance crew. They are responsible for the machine. They will become more familiar with the machines details. Hence, they will be able to see where dirt accumulates and the problems occurring due to it.
Removal of contamination while the process of Autonomous maintenance.
When the operators clean and inspect the machines it is your duty as a maintenance staff to look at where the dirt that is being removed is coming from. Whether it is being produced inside the machine or it is coming into the machine from outside should be the major concern. They should seek to remove or minimize these sources of deadly contaminations. It forces us in to cleaning our machines.
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