Thursday, 17 March 2016

Enhancing productivity through autonomous maintenance for operators

It is important to implement and ensure autonomous maintenance as it enables a harmonious relationship across the command chain. It empowers each element across all strata of the workforce, thereby achieving maximum results. The Shopfloor series books can come in handy if you are looking to reorganize your business skills and innovate your strategies. If you want to buy standards online in India, there are also other similar publications that you can check out.
What is autonomous maintenance?
Autonomous maintenance is the process by which operators handle machines rather than technical personnel. This eases the pressure on the trained individuals who can then focus on other aspects of management. Since it is the operators who handle the tools on a daily basis, handing over the responsibility of machinery to them helps foster better working relations and also makes them feel more involved. In traditional usage, operators would work with machines for inhumanly long hours, performing extraordinarily hard tasks. With better working conditions being instituted, these operators now only work with lubrication, bolt tightening, monitoring, etc.
Autonomous maintenance generally consists of seven steps, namely, cleaning and inspection, removing causes of contamination and improving access, defining cleaning and lubrication standards, training for general inspections, conduct autonomous inspections, implement visual maintenance management and strive for continuous improvement.
Importance of setting standardsIt is essential to chalk out standards in any organization. This helps document all progress, identify regressive patterns, infer time taken to complete one cycle of work, and therefore set goals for the company. This helps achieve optimum allocation of resources so that the best results can be achieved, with minimum wastage.
How will this help?
Standard work is unanimously agreed upon as a set of working principles that brings together people, materials and machines in the most efficient combination possible. It eliminates risk factors and elements of unpredictability, thereby increasing quality, efficiency and safety. Standard work devises a method by which inventory management can also be handled without any hassle. Pull production techniques are largely benefitted by this system, which improves performance standards exponentially.
This is a simple recap of easy procedures which will go a long way in aiding performance and progress.

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